Rinnai RCE-560PTR Service Manual

SERVICE MANUALRCE-460PTRRCE-560PTRFAN CONVECTOR

Convector 460/560PTR - 5 - ©RinnaiWarm Air Discharge Temperature Distribution - 560PTR (Heater)Conditions: <High Combustion>Test gas: NaturalMea

Convector 460/560 PTR - 6 - ©RinnaiWarm Air Discharge Velocity - 560PTR (Heater)<High>(Unit m/sec)<Low>(Unit m/sec)Conditions Convection F

Convector 460/560PTR - 7 - ©RinnaiWarm Air Discharge Temperature Distribution - 460PTR (Heater)Conditions: <High Combustion>Test gas: NaturalMea

Convector 460/560 PTR - 8 - ©RinnaiWarm Air Discharge Velocity - 460PTR (Heater)<High>(Unit m/sec)<Low>(Unit m/sec)Conditions Convection F

Convector 460/560PTR - 9 - ©RinnaiAir Discharge Velocity (Air Purifier) 460/560PTR<Boost>(Unit m/sec)<High>(Unit m/sec)<Medium>(Unit

Convector 460/560 PTR - 10 - ©RinnaiNoise Level - 460/560PTRHeaterMeasuring method: According to Japanese Industry StandardsDuring CombustionAir Purif

Convector 460/560PTR - 11 - ©Rinnai4. DimensionsNote: All dimensions are in millimetres

Convector 460/560PTR - 12 - ©Rinnai5. InstallationThe following clearances are recommended for installation.

Convector 460/560PTR - 13 - ©Rinnai6. Schematic Diagram

Convector 460/560PTR - 14 - ©Rinnai7. Cut - Away Diagram

Convector RCE470/670TREISO 9001 Model for Quality Assurance in design/development, production, installation and servicing,aimed primarily at achieving

Convector 460/560PTR - 15 - ©Rinnai8. Operation PrinciplesControl Panel Layout

Convector 460/560PTR - 16 - ©RinnaiNormal Heater Operation• Press the Heat ON / OFF button. • The ON/Combustion indicator illuminates green, and the c

Convector 460/560PTR - 17 - ©Rinnai• If the Heater button is pressed when the Timer is in stand-by mode or during combustion, theunit will go into nor

Convector 460/560PTR - 18 - ©RinnaiAutomatic Air Purifier Operation1. Turning ONi) Press the “Air Purif” button. The Fan Speed “Auto” indicator will i

Convector 460/560PTR - 19 - ©Rinnai9. Main ComponentrySafety DevicesIncomplete Combustion PreventionThe Incomplete Combustion Prevention Device sense

Convector 460/560PTR - 20 - ©RinnaiSensor Specification“Drop Out” = Time until the gas is cut off after flame failure.Sensing voltage varies depending

Convector 460/560PTR - 21 - ©RinnaiSurge ProtectionValvesSolenoid ValveModulating ValveGlass Fuse 3 AmpSolenoid Valve 1 Solenoid Valve 2Single Seated

Convector 460/560PTR - 22 - ©RinnaiElectricalNote: Air flow rate is measured using a duct.Fan speed is measured using a finished product during air pu

Convector 460/560PTR - 23 - ©RinnaiOperating Principles1. An air current is created by the heat generated from heater resistance guiding the surroundi

Convector 460/560PTR - 24 - ©Rinnai

© Copyright Rinnai Australia Pty LtdA.C.N. 005 138 769 All rights reservedProduced by Customer Technical ServicesFebruary 2000No portion or part of th

Convector 460/560PTR - 25 - ©Rinnai10. Operational Flow ChartHeater ONPower Point ONIIION/OFF SW.NormalNoYesNoNoYesON/OFF sw. ONYesOperation/Comb. I

Convector 460/560PTR - 26 - ©RinnaiHeater OFFON/OFF Switch OFFDisplayRoom Temp. 6TimeSV1 SV2 OFFMod. valve OFFC.M. (med) ONC.M. OFFOFF TIMERON/OFF swi

Convector 460/560PTR - 27 - ©Rinnai11. Error Code MessagesError Code Messages* If the safety devices activate while either (or both) the heater and a

Convector 460/560PTR - 28 - ©RinnaiMemory Function for Maintenance DataThe 5 most recent error messages and the estimated time of combustion, combusti

Convector 460/560PTR - 29 - ©RinnaiE2 PROM data will not be erased during a power failure. However, this data is divided into 2 groupswher

Convector 460/560PTR - 30 - ©RinnaiThe unit will go into Test Mode when the Test Switch is switched ON while the unit is operating.The unit will go in

Convector 460/560PTR - 31 - ©Rinnai<LED display during Test/Adjustment Mode>1. During Gas Conversion Mode (left side of display)2. During Test M

Convector 460/560PTR - 32 - ©Rinnai5. Standard Level ModeA function called “factory mode”* has been added to confirm appliance settings.*D

Convector 460/560PTR - 33 - ©RinnaiAn example of High Flame Failure Detection Level 12mV, and Low Flame Failure DetectionLevel 18mVd. Dust Sensor Leve

Convector 460/560PTR - 34 - ©RinnaiFlow Chart NoCN Wire Colour NoMeasurement Value Part1Bblue-blue16 17 switch OFF: 90~100k

Convector 460/560PTR ©RinnaiTable of Contents Glossary of Terms ...

Convector 460/560PTR - 35 - ©Rinnai !" ##"15O black-blackAC 3~7V31 ~43Dust

Convector 460/560PTR - 36 - ©Rinnai$%%&'(Service Call System Check Points (No.’s refer to causes outlined

Convector 460/560PTR - 37 - ©Rinnai1. Gas Supply<Ignition does not occur> <Room does not warm up> <Smell of gas>• Is the gas supply

Convector 460/560PTR - 38 - ©Rinnai10. Unclean Filter Cartridge<Smoke and odours are not removed> <Heater becomes noisy>• The replacement

Convector 460/560PTR - 39 - ©Rinnai)%*Note: Before carrying out resistance checks, disconnect power.*+ *!',

Convector 460/560PTR - 40 - ©Rinnaib. The convection fan does not begin to rotate.1. Convection fan shaft grub screw loose.2. An obstruction in the co

Convector 460/560PTR - 41 - ©Rinnai+'10'1'.%%Thermocouple Output Checki

Convector 460/560PTR - 42 - ©Rinnai+'%!1. Power failure. All indicators turned off. Heater ON/OFF Switch ON

Convector 460/560PTR - 43 - ©Rinnai+*!'*%-.%+a. the air purifier fan does not begin to rotate.Is there elec

Convector 460/560PTR - 44 - ©RinnaiConfirming simple operation of dust sensorNecessary equipment Infra-red TV remote control1. Remove the dust sensor

Convector 460/560PTR - v - ©RinnaiGlossary of Terms This glossary of terms and symbols is provided to assist you in understanding some of the language

Convector 460/560PTR - 45 - ©Rinnai451. Remove the front panel (see “Removal of the Front Panel Assembly” on page 48).2. Remove the f

Convector 460/560PTR - 46 - ©Rinnai65%7%1. Gas Type Changeovera. When the unit is off, press the test switch at the top

Convector 460/560PTR - 47 - ©Rinnai87127(

Convector 460/560PTR - 48 - ©Rinnai1. Removal of the Purifier FilterCAUTION240 Volt exposure. Isolate the electrical supply to the appliance and recon

Convector 460/560PTR - 49 - ©Rinnaid. Remove the eight (8) screws securing the fan housing to the back panel.e. Remove the capacitor to the right of t

Convector 460/560PTR - 50 - ©Rinnai7. Removal of the Surge Protector and Sparker UnitCAUTION240 Volt exposure. Isolate the electrical supply to the ap

Convector 460/560PTR - 51 - ©Rinnaid. Disconnect connector from PCB.e. Remove the two (2) screws securing the bracket and disengage from burner assy (

Convector 460/560PTR - 52 - ©Rinnai13.Removal of the Convection Fan AssyCAUTION240 Volt exposure. Isolate the electrical supply to the appliance and r

Convector 460/560PTR - 53 - ©Rinnai15.Removal of the Spark ElectrodeCAUTION240 Volt exposure. Isolate the electrical supply to the appliance and recon

Convector 460/560PTR - 54 - ©Rinnai17. Removal of the Thermistora. Follow section 3 (Removal of the Front Panel).b. Pry open the two (2) locating clip

Convector 460/560PTR - 1 - ©Rinnai1. IntroductionDevelopment BackgroundRinnai have developed a Portable Convector/Air Purifier Space Heater with an a

Convector 460/560PTR - 55 - ©Rinnai9:Legendbl: blue r: red w: white y: yellow v: violetbk: black gy: grey or: orange br: brown gr: gr

Convector 460/560PTR - 56 - ©Rinnai;/(

Convector 460/560PTR - 57 - ©Rinnai#'

Convector 460/560PTR - 58 - ©Rinnai

Convector 460/560PTR - 59 - ©Rinnai

Convector 460/560PTR - 60 - ©Rinnai

Convector 460/560PTR - 61 - ©Rinnai

Convector 460/560PTR - 62 - ©Rinnai

Convector 460/560PTR - 63 - ©Rinnai

Convector 460/560PTR - 64 - ©Rinnai

Convector 460/560PTR - 2 - ©Rinnai2. SpecificationsModel No. RCE - 460 PTR RCE - 560 PTRName of appliance Portable ConvectorMain Unit SpecificationsO

Convector 460/560PTR - 65 - ©Rinnai

7&-*&-7AUSTRALIA PTY. LTD. A.C.N. 005 138 769  

Convector 460/560PTR - 3 - ©RinnaiAir Purifier SpecificationAir Purifier Filter method (initial efficiency approx. 80%)Anti-bacteria Activated Carbon

Convector 460/560PTR - 4 - ©Rinnai3. Combustion SpecificationBasic Combustion SpecificationRinnai model reference RCE-460PTR RCE-560PTRGas type NG Pr