Rinnai ENERGYSAVER ES38 Installation Manual

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Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in
your building.
Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Owner’s Operation and Installation Manual for the
ES38 (RHFE-1004RFA)
Energysaver
Gas Direct Vent Wall Furnace
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Table of Contents ........... 2
Safety Information .......... 3
Operating Instructions .... 6
Care and Maintenance ... 10
Fault Codes .................... 12
Installation Instructions ... 14
Parts List ........................ 31
Consumer Support ......... 42
Register your product at www.rinnairegistration.com
or call 1-866-RINNAI1 (746-6241)
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - ES38 (RHFE-1004RFA)

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS •

Page 2 - Table of Contents

10Rinnai Corporation ES38 ManualCare and Maintenance FiltersDirty filters reduce the air flow and the appliance’s ability to produce heat. The fil

Page 3 - Consumer Safety Information

11Rinnai Corporation ES38 ManualBefore Making a Service Call Before making a service call please check the following: At Ignition:Heater does not oper

Page 4 - Specifications

12Rinnai Corporation ES38 ManualFault Codes If there is a malfunction the appliance may shut down as a safety precaution and display a fault

Page 5 - Flue Manifolds

13Rinnai Corporation ES38 ManualTroubleshooting ProblemRemedyCauseNot Plugged InPower Failure(Initial Installation)Air In Gas PipeGas Filter Bloc

Page 6 - Operating Instructions

14Rinnai Corporation ES38 ManualInstallation Instructions • A qualified service technician should install the appliance and inspect it before use. •

Page 7 - Control Panel

15Rinnai Corporation ES38 ManualGas Connection • The gas supply line shall be gas tight, sized and so installed as to provide a supply of a gas

Page 8 - Operating the Heater

16Rinnai Corporation ES38 ManualFlue Terminal Clearances XVAIR SUPPLY INLET VENT TERMINAL AREA WHERE TERMINAL IS NOT PERMITTTED INSIDECORNER DE

Page 9

17Rinnai Corporation ES38 ManualFlue Terminal Clearances Ref Description Canadian Installations US Installations AClearance above grade, veranda, p

Page 10 - Care and Maintenance

18Rinnai Corporation ES38 ManualDimensions inches (mm) 14 1/16" (357.5)12 7/16" (316)13" (330)7 7/8" (200)4

Page 11 - Before Making a Service Call

Installation Parts The following items are included with the appliance: “A” Vent Kit, FOT-151 Flue Manifold ...1Spare rubber

Page 12 - Fault Codes

2Rinnai Corporation ES38 ManualThis appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, wh

Page 13 - Restart Function

20Rinnai Corporation ES38 ManualDrilling Flue Hole Ensure that there are no gas or water lines, or electrical circuits in the wall l

Page 14 - Installation Instructions

21Rinnai Corporation ES38 ManualFlue Manifold Installation 1. Disassemble the flue manifold The flue consists of 3 parts: • sleeve • inside con

Page 15 - Clearances to Combustibles

22Rinnai Corporation ES38 ManualFlue Manifold Installation 5. Lock the ties Pulling hard on the left and right hand ties, clip the ties over the

Page 16 - TERMINATION

23Rinnai Corporation ES38 ManualExtension Kit Installation Vent extensions installed in unconditioned air space must be insulated with high temperat

Page 17 - Flue Terminal Clearances

24Rinnai Corporation ES38 ManualClearancesexhaust pipe to combustibles 1 inch (25.4 mm) exhaust pipe to non-combustibles zero Extension Kit Installa

Page 18 - 6 1/2" (165)

25Rinnai Corporation ES38 ManualExtension Kit Installation Extension Kits and Parts A FOT-102(11.4-20.3 inch)B FOT-103(21.0-39.6 inch)A FOT-102(29.5

Page 19 - “A” Vent Kit, FOT-151

26Rinnai Corporation ES38 ManualConnecting the Appliance 1. Attach flue adapter to the flue manifold with pipe stopper S. 2. Attach the air inle

Page 20 - FLUE MANIFOLD

27Rinnai Corporation ES38 ManualOperating Instructions FOR YOUR SAFETY READ BEFORE OPERATING WARNINGoitcurtsni eseht wollof ton od uoy fI ns exactly,

Page 21 - Flue Manifold Installation

28Rinnai Corporation ES38 ManualCut-Away Diagram

Page 22

29Rinnai Corporation ES38 ManualWiring Diagram If any of the original wire as supplied with the appliance must be replaced, it must be replaced

Page 23 - Extension Kit Installation

3Rinnai Corporation ES38 ManualWARNINGCAUTION Safety Behavior and Practices • Do not block the warm air discharge. Do not

Page 24

30Rinnai Corporation ES38 ManualLadder Diagram

Page 25

31Rinnai Corporation ES38 ManualParts List For replacement parts call Rinnai at 1-800-621-9419.

Page 26 - Adjustable Leg

32Rinnai Corporation ES38 ManualParts List

Page 27 - Manual Valve

33Rinnai Corporation ES38 ManualParts List

Page 28 - Cut-Away Diagram

34Rinnai Corporation ES38 ManualParts List 144148147146145926924149145146924925150152904137139140141901111110107109901142909141140139143712431

Page 29 - Wiring Diagram

35Rinnai Corporation ES38 ManualParts List

Page 30 - Ladder Diagram

36Rinnai Corporation ES38 ManualParts List

Page 31 - Parts List

37Rinnai Corporation ES38 ManualParts List

Page 32

38Rinnai Corporation ES38 ManualParts List No DRAWING No. PART NAMEQTYREMARKS1004RFA1004RFA-W001 1001F-073-9 SIDE PANEL I 21001F-073-4 SIDE PA

Page 33

Parts List 39Rinnai Corporation ES38 ManualNo DRAWING No. PART NAMEQTYREMARKS1004RFA1004RFA-W111 1001F-175 ELECTRODE SEAL PACKING 1 1112 RHF25

Page 34

4Rinnai Corporation ES38 Manual )ylno ASU( emoh derutcafunam roF noitacilppA or mobile home or residential installation convertible for use with natur

Page 35

40Rinnai Corporation ES38 ManualParts List No DRAWING No. PART NAMEQTYREMARKS1004RFA1004RFA-W171 1001F-053 SEAL PACKING 1 1172 1001F-153-2 COM

Page 36

Parts List 41Rinnai Corporation ES38 ManualNo DRAWING No. PART NAMEQTYREMARKS1004RFA1004RFA-W800CP-74167-27 RATING PLATE1 1800CP-74167-28 RATI

Page 37

42Rinnai Corporation ES38 ManualConsumer Support Warranty Information Limited Warranty Gas Direct Vent Wall Furnace What is covered? This W

Page 38

43Rinnai Corporation ES38 ManualLimited Warranty - continued Replacement of the product may be authorized by Rinnai only. Rinnai does not authorize a

Page 39

Rinnai America Corporation 103 International Drive Peachtree City, GA 30269 TOLL FREE: 1-800-621-9419 www.rinnai.us © 2009 Rinnai America Corporation

Page 40

5Rinnai Corporation ES38 ManualFeatures• Restarts automatically when ignition or combustion fails. • Clean Heating Forced Flue Type • Easy Operati

Page 41

6Rinnai Corporation ES38 ManualGetting to know your new heating appliance Operating Instructions CONTROL PANELOPERATION/TEMPERATURE

Page 42 - Consumer Support

7Rinnai Corporation ES38 ManualControl Panel All buttons beep when operated. Set TempRoom TempEconomyTempControlFunction LockFilterON/OFFONFUNCTIO

Page 43 - Limited Warranty - continued

8Rinnai Corporation ES38 ManualOperating the Heater Turning the heater ON When you press and release the ON/OFF button, the Temperature Level lamps w

Page 44 - Printed in Japan  2009.12

9Rinnai Corporation ES38 ManualCAUTIONAdjusting Air Flow Direction The vertical louvers may be adjusted to move the air flow more to the right or to t

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